Polyester Enameled Aluminum Winding Wire

Nowadays, there are a lot of arguments that aluminum wire is used instead of copper wire in the market, and the aluminum wire motor that matches it also emerges as the times require. What are the differences between copper wire motor and aluminum wire motor? How to identify it? In fact, it is easy to distinguish from the principle of its metal.

Brand Name: LP Industry
Width (mm): 20-1900
Standard: ISO9001
Alloy Or Not: Is Alloy
Processing Service: Bending, Welding, Cutting
Alloy No.: A1050,A1060, A1070,A1100,A1235,A1245

Advantage High Temperature 180 200 Degree Power Transformer Winding Aluminum Wire:
1. Compared with the copper enameled wire, enameled aluminum wire is easier to be winded, also there is a solid oxide film on the surface of enameled aluminum wire, which make it has a good insulating effect, a long life.
2. Due to the good insulating effect of aluminum film layer, it¡¯s heat-resistant temperature can be 20 degrees higher than that of the copper wire;
3. The greatest benefit of using aluminum is that it is 1/3 lighter than copper which significantly lower the production costs, secondly it can attach to the solids easily, and thirdly it can also reduce the freight and operation during transportation.

Enameled aluminum wire is a main type of winding wire. It consists of two parts: conductor and insulating layer. After bare wire is annealed and softened, it is baked and baked. The aluminum Wire is not insulated, and the surface of the enamelled aluminum wire has an insulating paint film that can be directly used.

Class 200 enameled aluminum flat wire is a kind of winding wire that is coated with polyester-imide composite polyamide-imide insulating varnish on the surface of electrical aluminum wire as the conductor, and baked at high temperature. It has light weight. Easy to wind and relatively low cost, it is widely used in the windings of motors, UPS power supplies, intermittent power supplies and other products.

Solderable Polyester Insulation Electric Motor Magnet Wire is widely used in electrical tools ballasts,automotive electronics,refrigerator and air conditioner compressor motors, television sets, eletric stove, microwave ovens, various transformers, and other kinds of electronic coil motors, electrical appliances.

Performance comparison of High resistance metal enameled aluminum wire:
(1) Heat resistance
(2) Resistance to solvents, chemicals and varnishes
(3) Resistance to hydrolytic degradation
(4) Stability when combined with insulating materials
(5) Resistance to water and moisture
(6) Ease of use

Aluminum Magnet Wire can be divided into round aluminum wire and flat aluminum wire, also includes self-bonding aluminum wire and soldering aluminum wire. and aluminum magnet wire is widely usedfor transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers

Rectangular Aluminum Magnet Wire
Rectangular: A> 0.8–8mm, B> 2-22.5mm
Wire Enamel: UEW(QA), PEW(QZ), EIW(QZXY), EI/AIW(QZY) ;
thermal class: 180(Class H), 200(Class C), 220(Class C+), 240(Class HC)

Standard: IEC, NEMA,GB,JIS
Size: 0.8mm-7.0mm
Brand Name: LP
Thermal Class: 130-220C
Delivery time: 7days-30days

Enameled wire is widely used in winding wires of motors, transformers, inductors, generators, electromagnets, and coils.
In the past, the diameter range of enameled wire usually required was 0.2-2.0mm [AWG12-32], but nowadays, thinner (diameter less than 0.18mm, AWG33) and thicker (diameter greater than 3.0mm, AWG9) are required on the market Enameled wire.

Modified Polyester Aluminum Wire Enamelled is a magnet wire made of electric round aluminum rod drawn or extruded into an aluminum wire with a certain specification die, and then coated with multiple layers of modified polyester on the aluminum wire. After the baking treatment, the insulating paint and the wire are formed as a whole.
The coated modified polyester greatly improves its temperature resistance.

Enameled Aluminum Self Bonding Wire In Hot Air Or Alcohol Type: When the alcohol is added to the product, the wound coils are naturally bonded together and directly formed. Hot air self-adhesive is achieved by blowing hot air on the product coil during the coil winding process to achieve the self-adhesive effect. The temperature of the hot air varies according to different paint film, winding speed, wire diameter and other factors.

Aluminum is an excellent electrical conductor, and consequently, most electric motor manufacturers offer it as an option in their motor designs. So why isn¡¯t it used more commonly in motor applications? There are economic reasons and performance reasons that limit aluminum¡¯s usefulness in electric motors.

Two method to Distinguish High-quality Aluminium Magnet Wire, one is size, the other is looking the appearance.

EAL-Enameled Aluminum Wire is a main variety of the winding wire, composed by conductor and insulating layer. After the bare wires are annealed soften, then through many times paint, and bake to the finished product. Enameled wire is a main material for the electrical machine, electrical appliance, household applicance, ect. The different enameled wires have different qualities and characteristics, but all possess mechanical property, chemical property ,electrical property, febricity.

Tolerance:±1%
Width: 20-1900mm
Thickness (mm): 0.2-3.0
Brand Name: LP Industry
Delivery Time: 46-60 days
Model Number: Aluminum Foils

Transformers wound with aluminum or copper coils have similar losses and performance. Losses in the transformer¡¯s coil are a function of the current carrying capacity of the wire or foil used to wind them and the actual current. Therefore, a larger wire is used when winding aluminum coils to make up for the lower current carrying capacity and efficiency of aluminum.

Below are the main specification information:
Thickness(a): 0.8mm-10mm
Width(b): 2.0mm-25mm
Thermal Class(℃）: 180 200 220 240
Insulation thickness: G1 G2 G3 G4
Insulation Brand: Elantas
Standard: IEC NEMA JIS GB
Certificate: UL SGS
Package: 30-150kg ply-wooden spool→Pallet/Wooden Case

Available Diameter: 0.16mm–10mm
Available Diameter: AWG 1- AWG 34
Available Diameter: SWG 1- SWG 38
Thermal Class(℃）: 180 200 220 240
Insulation thickness: G1 G2 G3 G4
Standard: IEC NEMA JIS GB
Certificate: UL SGS
Insulation Brand: Elantas
Package: PT15 — PT270→carton box →Pallet/wooden case,
OR ply-wooden spools→Pallet/Wooden case

Class 200 Enameled Aluminum Magnet Wire
Performance Parameter:(The following parameters apply to 2.0mm Class 200 enameled round aluminum wire, the measured data for reference only.)
Breakdown Voltage: 10.2KV, 11.7KV, 11.0KV, 10.6KV
Elongation: 25%
Winding Test: 3D no cracking
Tensile Test: Tensing 15% insulation film no cracking
Resistance to heat shock: Tensing 15%, 220C insulation film no cracking
Resistance to solvent: Standard solvent ¡°2H¡± Pencil is ok
Nominal resistance: 0.00899¦¸/m

UEW Standard Enamlled Aluminum Round Transformer Winding Wire is a main kind of winding wire. It consists of conductor and insulating layer. After annealing and softening, the bare wire is painted and baked many times. However, it is not easy to produce products that meet both standard requirements and customer requirements. It is affected by raw material quality, process parameters, production equipment, environment and other factors. Therefore, the quality characteristics of various enameled wires are different, but they all have four major properties: mechanical, chemical, electrical and thermal properties.

The High Breakdown voltage Shaped Aluminum Wire Enameled includes a conductor and a radiation protection layer, the conductor is coated with an insulating layer, the insulating layer is wrapped with a polymethylpentene film, and the polymethylpentene film is wrapped with a corrosion-resistant layer. The anti-corrosion layer is wrapped with an anti-radiation layer, the anti-radiation layer is wrapped with an epoxy-modified silicone resin layer, and the epoxy-modified silicone resin layer is wrapped with an outer layer.

34 awg High Temperature Colored Enameled Aluminum Magnet Wire is a main type of winding wire. It consists of a conductor and an insulating layer. After the bare wire is softened by annealing, it is painted and baked many times. It is the main raw material for products such as motors, electrical appliances and household appliances. Especially in recent years, the electric power industry has achieved sustained and rapid growth. The rapid development of household appliances has brought a broader field to the application of enameled wires.

Brand Name: LP
Conductor Type: Solid
Diameter: a:1-10,b:3-16
Standard: IEC,NEMA,GB,JIS
Bobbin: 30/50kg wooden spool
Temperature class: 180,200,220
Conductor Material: Aluminum

Self-lubricant enamelled wire is a kind of enameled wire with self-lubricating properties on its surface. It includes a wire and a composite insulating layer covering it. The composite insulating layer is composed of a polyester imine primer layer and a self-lubricating insulating layer. The insulating layer is covered on the primer layer.

Product Name:enameled aluminum wire
Type: flat wire
Round Dimension:0.15Mm-3.2Mm
Conductor Material:Aluminum
Application:used for transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers
Certificate:UL,RoHS
Insulation Materilas:UEW, QZ, QZY, EIW, etc.
Thermal Class:105¡æ, 120¡æ, 140¡æ, 155¡æ, 180¡æ, 200¡æ, 220¡æ, 240¡æ

Product Name:enameled aluminum wire
Type: flat wire
Round Dimension:A> 0.8–8mm, B> 2-22.5mm
Conductor Material:Aluminum
Application:used for transformers, inductors, motors, generators, dry type transformer, Cast Resin Transformers
Certificate:UL,RoHS
Insulation Materilas:UEW, QZ, QZY, EIW, etc.
Thermal Class:105¡æ, 120¡æ, 140¡æ, 155¡æ, 180¡æ, 200¡æ, 220¡æ, 240¡æ