Enameled Copper Coated Aluminum Magnet Wire For Voice Winding

Application:1. High-frequency transformers, ordinary transformers; 2. Inductances, electromagnetic coils; 3. Motors, including household motors, various micro motors, compressors and other motors with high environmental requirements; 4. Special electromagnetics for audio coils and optical drives Wire; 5. Electromagnetic wire for display deflection coil; 6. Electromagnetic wire for degaussing coil;

Enamelled wire stripper is specialized to depainting for transformer and electrical machine etc, and the different strippers can be chose and according to different heat resistance levels and different enamelled materials. The products include BT-112 strong enamelled wire stripper BT-105 quick enamelled wire stripper BT-101A/B stripper etc. Its characteristics BT-112 is applicable to depainting for the thrum of Copper Wire Aluminum Wire with the heat resistance level 180(H), 200(H+), 220(C). BT-105 is applicable to fast depainting for the thrum of enamelled Copper Wire Aluminum Wire with the heat resistance level 130(B), 155(F); BT-101A/B is applicable to depainting for voice coil wire EI.

Product Introduction :
Nomex covering corresponds to class H insulation is mainly used in the construction of condensers and capacitors. Main application of it is in shielding of cables in high temp. environments (200¡ãC) such as dry type transformers, military and aerospace cables. Nomex covered conductors are more effective in condition where temperature resistance and dielectric strength requirements are high.

By extrusion of bare aluminum wire wrapped and Nomex Paper covered wire, the mechanical performance and electrical performance better, instead of making difficult composite enameled flat wire, suitable for transformer, winding of lifting electromagnet, electric welding machine and other products.

Paper covered wire by Electrical Aluminium Pole extrusion die by a certain size or drawn wire after annealing, and then in the aluminum conductor wrapped more than two or two insulating paper (including paper, telephone, cable paper, high voltage cable paper, turn insulation paper) of the winding wire, suitable for oil-immersed transformers and other electrical winding with a similar wire. Produced by the extrusion process electrical bare aluminum wire is wrapped production of the cable wire is the best material.

1060 Transformer Aluminum Strip Product Description:
060 transformer aluminum belt is a special purpose aluminum belt product produced for transformers. It uses high-purity aluminum substrate and aluminum deep-processed products formed by slitting aluminum coils with an aluminum content of more than 99.60%. The raw material of transformer aluminum strip is high-purity aluminum, which is rolled into thin sheet aluminum coils of different thicknesses and widths by a cold rolling mill, and then longitudinally slitted into aluminum strips of different widths by a slitting machine according to the application. It is an important raw material in industry. The main processing equipment of 1060 transformer aluminum strip is slitting unit, which can be divided into required length and width according to needs. Usually the transformer aluminum strip is slit according to the actual needs of the user, which can reduce waste, reduce processing procedures (without cutting), and save raw material costs.

The wrapped wire is made of natural silk, polyester fiber, glass fiber, insulating paper or synthetic resin film, etc., tightly wrapped on the conductive wire core to form an insulating layer. There are also insulating layers wrapped around the enameled wire. In addition to thin-film insulation, others such as glass filaments need to be dipped in adhesive insulating varnish to improve their electrical, mechanical and moisture-proof properties. In fact, they are combined insulation.

Heat resistance refers to the properties of a substance that can maintain its excellent physical and mechanical properties under heated conditions. The highest use temperature of commonly used materials to characterize. There are different standards and test methods for different materials. Such as plastics are generally expressed by Martin heat-resistant temperature. The coating industry uses a blast constant temperature oven or a high temperature furnace. After it reaches the specified temperature and time, the surface condition of the paint film is inspected, tested, or other properties such as impact, bending, water immersion, salt spray test, etc., and then before and after Test data representation. All coatings used in higher temperature occasions must use heat resistance as an important technical indicator of the coating film

After the product is manufactured, whether its appearance, size and performance meet the requirements of the technical standards of the product and the technical agreement of the user must be judged by the inspection beam and measured; the test shall be compared with the technical standard of the product or the technical agreement of the user and meet the requirements If it is qualified, otherwise, it is unqualified. Passing the inspection can reflect the stability of the enameled wire product quality, the material and the rationality of the process. Therefore, the quality inspection has the function of checking, preventing and identifying.

Copper-clad aluminum wire is made of a solid aluminum core covered with a copper skin in order to improve its performance in the field. Copper clad aluminum wire is very different from solid EC grade aluminum wire. For one, CCA belongs to a species of metals known as ¡°Bimetallics,¡±
Conductor materials: copper and aluminum

Wire Enamel Coating is important used for enameled wire or magnet wire, the application is used for transformer winding coils and motor coils forming insulation to prevent short circuits.

AWG magnet wire is also called enamelled manganin wire which is composed of copper or aluminum conductor with insulation materials, such as PE, EI, UE, etc. The enameled wire have different performance according to chemical performance, heat resistance and others.

The Flat magnet wire size:
155 modified polyester enameled rectangle wire: a: 1.00-5.00;b: 2.00-16.00
180 polyester imied enameled rectangle wire: a: 1.00-5.00;b: 2.00-16.00
220 polyester imied enameled rectangle wire: a: 1.00-5.00;b: 2.00-16.00
200 polyester imeid/polyamide-imide enameled rectangle wire: a: 1.00-5.00;b: 2.00-16.00

The round enameled wire size
155 modified polyester enameled aluminum round wire: 0.25mm – 2mm
200 polyester imeid/polyamide-imide enameled round copper wire:0.016-7mm

The selection criterion of the electromagnetic wire is not considered for resistance, as the problem of resistance and fever can be done by selecting the same cross-sectional wire, it is the main consideration of the thick wire or the thin wire is mainly considered Operability.

What is the first thing to make the enamel wire? And the manufacutring process of enameled wire is important, the extruding and baking. And the raw materials: copper conductor or aluminum conductor is enough for client’s requiremnets

Nomex covering corresponds to class H insulation is mainly used in the construction of condensers and capacitors. Main application of it is in shielding of cables in high temp. environments (200¡ãC) such as dry type transformers, military and aerospace cables. Nomex covered conductors are more effective in condition where temperature resistance and dielectric strength requirements are high.
Application of Nomex Paper Covered Aluminum wire :
Mobile Transformer,Traction Transfomers,Pole-mounted distribution transformers,Power substantions,rectifiers,oil-immersed transfomer coil winding.

7 type of enameled wire in accordance with insulation materials, list the thermal class, advatanges and application per type of enameled wire. Enameled wire types also can be divided into copper magnet wire and aluminum wire in accordance with conductor.

The enameled wire has always been a very important industry in the national economy, and with the continuous change and development of the market, the enameled wire industry is constantly adjusting, from the current perspective, the future of the entire enamel wire industry will move towards the future.

Enameled wire motors, electrical appliances, home appliances, communications, electronic information, instrumentation, power tools, automobiles and other industries provide supporting basic material industries. They are the main and key raw materials for electromagnetic windings of motors and electronic instruments. The rapid development of electronic products, etc., has brought a broader application field and market to enameled wires, but at the same time, higher requirements have been put forward for enameled wires, and enameled wires have continued to develop towards a high level and high quality.

Wire for winding used in electrical equipment is generally called magnet wire. Simply put, ¡°Magnet wire is used for interchanging electrical energy with magnetic energy¡±.
Magnet wires are broadly divided into enamelled wire (coating insulation), covered conductor wire (fiber/film insulation), other specially formulated wire, and combinations thereof.

The current enamel wire industry is relatively low due to the admission threshold, and therefore the production enterprises have more and more, and the market competition is constantly intensified, but in the high-end product field, there are not many companies that can enter, in the present, and future, The enamel wire business wants to achieve better development, and build brands and scale becomes more and more important.

Paper insulation enameled transposition conductor characteristics:
1. There is no circulating current, the eddy current loss in the coil is small, and the current density can be improved;
2. Simplify the winding process;
3. The full rate is higher than that of the paper-covered wire slot.

Paper-insulated enameled transposed wires are mainly used in the coils of large transformers.

With the continuous progress of society and the continuous development of industry, enameled wire has a very broad application field and has become an indispensable main supporting raw material for products such as motors, electrical appliances, household appliances, electronics, communications and transportation, especially in recent years. The rapid development of household appliances, the advancement of electronic technology, and the rise of the communication industry have provided new space for the application of enameled wires, adjusted the application proportions in various fields, and will also put forward higher and newer technical requirements for enameled wires, and adjust enameled wires. The proportion of the structure. After joining the WTO, the enameled wire industry will face competition in the domestic and international markets, which adds a layer of thinking and pressure to corporate leaders.

Application of China Factory Wholesale Copper Pianted Enameled Aluminum Wire
1. High frequency signal transmission
2. The preferred inner conductor material for cable television coaxial cable
3.50 RF cable, flexible RF coaxial cable inner conductor material
4. Leakage cable inner conductive material
5. Computer power supply, other data cable inner conductor material
6. Micro coaxial cable inner conductor material
7. Power transmission
8. Stranded wire
9. Power cable conductor material
10. Control cable inner conductor
11. Special cable inner conductor for automobiles and locomotives
12. Building non-wire conductor materials
13. Conductor materials such as bus bars
14. Fuse
15. Radio frequency shielding network.

Type of magnetic wire is divided into enameled wire, wrapping wire, insulated wire, combined wires and others,Mainly used in motors, electrical appliances, instruments, transformers, etc., to generate electromagnetic effects by winding coils, and use the principle of electromagnetic induction to achieve the purpose of converting electrical energy to magnetic energy

The glass in Glass Fibre Conductor may be applied in woven tape form or as a continuous fibre. It has proved to be an efficient insulation providing coil winders with thermal stability, adequate electrical properties and good resistance to abrasion after varnishing. The glass is bonded with a varnish to improve dielectric strength and mechanical properties.

1. Acetal enamel wire.
2. Polyester enameled wire
3.Pu enamel wire.
4.Polyester iminelin wire
5.Polyimide enameled wire
6. Polyamide imide enameled wire

1. Polyester enameled wire (P.E.W.)
Polyester enamel-covered wire is made of heat-resistant Terephthalic Polyester resin as the main grease as the insulating film and baked on the conductor. Its characteristics are as follows:
¡ñThe heat resistance is superior to synthetic tree (P.V.F.) enameled wire and U.E.W. enameled wire.
¡ñExcellent chemical resistance (except alkaline) and solvent resistance.
¡ñThe mechanical strength is comparable to synthetic resin (P.V.F.).
¡ñThe force rate and dielectric rate are comparable to U.E.W. enameled wire.
¡ñAlkali resistance and moisture resistance are better than synthetic resin enameled wire (P.V.F).

The main advantage of the TIW wires is relatively high electric strength of the insulation, with breakdown voltage min. 6kV. Obtaining such a high resistance was possible by the use of a reinforced, three-layer conductor insulation. Third external insulation made of polyamide gives excellent flexibility and high mechanical resistance of the wire. Normally, TIW wires are produced in thermal class B. Fully automated manufacturing process provides a central position of conductor and the same thickness of insulation at any point of the wire.

Submersible Winding Wire normally chooses the enameled copper wire with good performance
Longer life
Best Tensile Strength
Easy to Wind
Savings up to 25%

Axalta today announced that it has reached a final agreement to acquire Anhui Shengran Insulation Materials Co., Ltd. (“Anhui Shengran”). Anhui Shengran is a leading manufacturer of high-quality enameled wire paint in China. Its products are widely used in consumer electronics, electric vehicles and industrial fields. Subject to the conditions of the agreement, the transaction is expected to be completed in the second quarter of 2021. Financial terms have not been disclosed.

How to Choose your Wire Manufacturers? You want to choose competitive wire manufactuer, should think about the
Factory certificate
Wire specifications
Copper or aluminum pure